Resin is slightly toxic and it is really hard to apply evenly and without any bubbles. Trace and Cut EVA Foam. To use a heat gun to seal EVA foam, simply let it heat for a few seconds, and then blow hot air onto your foam from a distance of about 20 centimeters. 2. 2. This extremely dense foam can be found in many commercial applications from handle grips to flotation safety devices to sports safety equipment. Alone or combined with thermoplastics, it will address your needs.Foams that you will find in the cosplay world are usually foam you find as exercise mat or ground sh… Rearrange the order and you may find that the construction process becomes more difficult than necessary or that the final object is different than originally conceived. Allow each coat to dry before proceeding with the next application. The side bands of hats will be wider than the width of the head. EVA is also tear resistant and has fantastic shock absorption properties, just don't go into battle with anyone in your EVA armor! Where do you find it? Step 3: Add a Removable Adhesive Layer You can buy it here on the Blick Art supply shop. You can buy them from the Blick Art Store right here. Bosal In-R-Foam is another excellent product that comes with several options: sew in, one-sided fusible, or two-sided fusible. Because EVA Foam is used for so many purposes besides costumes, it can be sourced from a lot of convenient places in slightly different forms. Our foam sheets come without cross or diamond patterns, allowing for a uniform starting point without extra sanding. The rivets on the helmet body were also added this way. Not enough time to make a fiberglass helmet. This glue for … When we speak of foams in Cosplay, we speak of three types: EVA Foam (Ethylene Vinyl acetate, or evazote), plastazote, and cosplay craft foam. The heavier marker is used for marking the balance points of the pattern. Paint wrong side of face guard and right side of vision screen black, Glue upper and lower supports at CF and CB, Fabricate heraldic crest and attach to top of helmet. The most popular is using your scissors. The potential uses for this foam are many. But how do you seal EVA Foam paint? This will help tremendously when trying to get angles and better seams. One of the first things you will notice is the fact that most projects will be slightly larger in scale than the same item built using traditional methods. So when in doubt use Plasti Dip! If the edges were both cut at 90° angles, the transition would be a gentle curve. environmentally friendly, safe disposal by recycling, dumping or incineration, B. X-acto® Foam Board Cutter for making 90° cuts, D. Heavy gauge plastic see-thru grided ruler, E. Fine point (bottom) and ultra-fine point (top) Sharpie®. How to Paint EVA Foam: Priming and Choosing the Right Paint. There are a lot of different paints out there but my philosophy is, that the easiest paint to use, that gives good results, is the one, that I go with. It is a soft, yet durable polymer of ethylene and vinyl acetate. You can buy them from the Blick Art Store right here. EVA foam is UV resistant and is often used for hot tub insulation, gym mats, fishing rods, soccer cleats and even biomedical drug delivery devices. There are many more uses for EVA foam in producing costume props and accessories. In short, it says "be accurate". I prefer to move at a rate of approximately 10 centimeters per second. Make It Stone® Metallic Textured Paint by Krylon1 was used as the color coat. Make an EVA foam Double Bladed Axe . There are several ways to seal EVA Foam (depending on the kind of project) but the most reliable way to Seal Foam is using Plasti Dip. It is not recommended to use any kind of lacquer or oil-based paint as some of these paints could damage the foam underneath. Use the X-acto® Foam Board Cutter for this job. It is also terrific for armor and weapons. Liberally apply adhesive, coating both pieces and allow about 10 seconds for the glue to become tacky. Something like a light grey or black. If this opening had been cut before the vision screen were attached, the edges of would have flared out and distorted the smooth curve of the helmet. If you don´t want to use any spray paint or airbrush, then you can also simply use a paintbrush and some acrylic paints. EVA foam is a wonderful medium, but care must be taken. Finish your cut slightly beyond the end point of your marked line. Freehand bevel the straight cuts slightly to the inside so that the grill bars are slightly narrower on the wrong side of the face guard. EVA foam is used to make flutter boards, flotation belts and water toys that feature exceptional flotation properties and UV resistance. "EVA" stands for Ethylene Vinyl Acetate. Step 1: Find a Design! This opening is not cut completely until later in the construction process. Be precise in your patterning. So before you start Painting the EVA Foam you have to Seal it. (Links to Amazon) Otherwise known as God’s gift to the Cosplay universe, EVA is the densest, most resistant foam of the three. Epoxy resin is water-resistant, it will dry very hard, it will be hit and scratch-resistant (if you don´t scratch it with something like metal at least) and it will keep almost everything away from the paint job beneath it. These products are similar to white glue. They can be used for lots of places where sealing and cushioning are needed. I use EVA foam in 6mm thickness. EVA foam is floor matting used in dojos and gyms. I have another article, that goes more into depth about Sealing EVA Foam including a step by step example, including the edges of your foam, are smooth. Yesterday, I went down a rabbit hole of EVA cosplay videos on YouTube. We had a production of "Man of LaMancha" to get ready for shipping. Place the foam on a cutting mat and, using a craft knife, cut out all the different parts. Most of the detail painting and any shading necessary to "pop" the details were applied with an airbrush. eval(ez_write_tag([[300,250],'craftknights_com-banner-1','ezslot_8',120,'0','0'])); My favorite Spray Paints are “Professional Spray Paints” from Liquitex. First spray the entire inner surface with a flat black latex spray enamel. When you are done with painting your EVA Foam Project you can choose to Seal the paint job. Sometimes the glue is being absorbed by the EVA Foam (depending on the density of your foam). Lets try an example. eval(ez_write_tag([[250,250],'craftknights_com-leader-1','ezslot_15',122,'0','0'])); I sometimes add a little shadow effect with my airbrush but you can achieve similar effects with a brush a little bit of water and some acrylic paint. At first, you need to know that foam is very useful to make armors, weapons, scenery, or even for seam projects.Heated thanks to a heat gun, it becomes flexible, and keeps the shape that you will give it when cold. Hi, I am a passionate maker and professional prop maker for the entertainment industry. Make sure the place you use is sharp! Once you are finished building your EVA Foam prop or costume the next logical step is painting it. They are both water soluble and dry completely clear. There are multiple ways to Seal EVA Foam. There are several ways to seal EVA Foam (depending on the kind of project) but the most reliable way to Seal Foam is using Plasti Dip. It is great for anti-fatigue. “Professional Spray Paints” from Liquitex. EVA foam has many wonderful properties, but it is very unforgiving when it comes to sloppy workmanship. Applying Glue to a Small Piece of Foam. Proper name Ethylene-Vinyl Acetate foam) to make armor, props, jewelry and all sorts of bits for their costumes. On this project I used Liquigems™ acrylic glitter color by Liquitex®3 in gold and silver. It is recommended, that the EVA Foam is Sealed with Plasti Dip before painting it but Acrylic Paint can also be applied directly on the EVA Foam without bigger issues. And although the Foam Board Cutter comes with a 45° attachment, the blade is not long enough to cut completely through the foam. For painting, I like to start with a basecoat but you can also just start applying paint to the sealed foam right away. Use an extra-fine point marker for tracing the pattern pieces onto the foam. EVA foam is easy to work with and comes in a variety of colors and thicknesses. I usually apply a thin colored basecoat with a Spray Paint. Plasti Dip will protect your foam from cracks, creases, and other damage, that may occur when Foam is deformed in any way. If you don´t quite know what the case is for your prop then just use Plasi Dip as it will protect your foam in any case. The softness of the surfaces reduce the impact of falls and tumbles, and cushion the body as it moves. Change them as soon as you begin to feel any resistance as you make the cuts. Change them as soon as … When I pulled the armor for the Knight of the Mirrors from storage, I saw that he was in desperate need of a new helmet. EVA Foam Tape By using foam lamination and slitting capabilities, EVA foam materials can be fabricated as foam tapes with or without adhesive back. For more information about hat patterns and hat making I recommend "From the Neck Up"1. When formulated into a closed cell foam product, it takes on the following characteristics which are of great advantage to the theatrical costumer. Although we have been using EVA foam for many years, the idea for this tutorial came about just recently. From home gym and exercise flooring to kid play mats and learning mats, there are tons of possible uses for foam flooring. Using traditional patterning and construction methods, you would pattern the piece to have a round or oval tip 23" in circumference and a sideband with a finished length of 23". The short answer is, the foam has to be Sealed Before you Paint it. I show you how to make this double bladed axe out of it. We have found that EVA foam readily accepts paint, glues and various finishes which makes it ideal for costume accessories and props. If you want to support me, then you can use the link above to buy the materials. To do so, heat sections of your foam with a heat gun and press large, crinkled balls of Aluminum Foil into the foam for texture. Helmet painted with a base coat of flat black, Metallic gold dusted over base coat and crest painted with Metallic Stone® textured spray paint by Krylon. Please note that all of the comments and instructions that I will be making are based on using 4lb. Sculpt-or-Coat®1 and Mod Podge®2, used alone or more usually in combination, are the solution. It’s kind of like a twice-cooked foam. This is a brand that is used in the shoe industry and has exceptional strength. Place the two pieces of cushion foam that need to be glued on top of each other, with the sides to be adhered facing outward, as shown to the lower left. I like the way the two colors mix. Durability: Due to its cross-linked structure, EVA foam affords exceptionally high durability and … The Link provided above is an affiliate link. So if you want your Prop to have a long life, then just seal it with Plasti Dip. Pattern dimensions will need to be adjusted to compensate for the expansion and contraction of the foam when forming a curved or tubular shape. No, that’s not some weird… proclivity, EVA (Ethylene-vinyl Acetate) is an extremely versatile foam material (think: the material used in yoga mats) that’s used for all sorts of costuming and prop applications. Then reapply the glue, allow to set-up and make the join again. We have tried both the plastic model and a plated metal model. And that is, in this case, simply waterbased color. For this project the order of assembly is as follows: 1. The second photo at the right shows the pieces needed to make the great helm. Bonding the Foam … Although the EVA foam helmet is very stabile it still has more flexibility than we really want in this project. (the density) ½" thick EVA. The openings in the face guard are cut by using a ½" punch to make the top and bottom curves, then connecting the resulting holes with straight cuts. This waterproof Gorilla Orginal glue by Gorilla can be an amazing glue for Eva … You do this by heating the face of the foam with the heatgun. It is always a good idea to flip the pattern when tracing the second of two pieces so that the pair of pieces form a mirror image. And more texture was added by soaking lace motifs in Mod Podge® and gluing them onto the dragon body and wings. This practice also allows all balance marks and assembly keys to be on the working side of the piece. If any of the edges are mis-aligned, it is better that they be on the wrong side of the finished piece. I have another article, that goes more into depth about Sealing EVA Foam including a step by step example, but I will give you the short version here. Before you apply any Seal you first have to Heat Seal your EVA Foam, and make sure, that everything, including the edges of your foam, are smooth. EVA foam … There were only a few days before we needed to ship the show. Gorilla Original Glue. You basically have one, and only one, chance to make the join. The outstanding versatility of EVA foam is, of course, our … Heat Sealing is done by simply using a heat gun or Hairdryer to gently heat up the foam. Some kind of protective coating is needed to seal the foam and add some rigidity. You sometimes have to apply multiple layers of paint before it completely covers the underlying color. If you have found this tutorial informative and useful, please take a few moments to fill out our Opinion Form . When the paint has dried apply two coats of sealant. In all types of construction, whether you are working with wood or fabric or any other material that can be cut and assembled, there is an order of construction that will dictate the outcome of the project. This gives you an exact line for cutting. Sloppy marking and cutting can result in a less-than-perfect finished product. We would like to know you thoughts about this new feature of our web site and what topics you would like to see covered in future articles. While its use is already well established in many industries (toys, carpets, sports equipment, etc. EVA foam is used for all sorts of things. I usually seal my paint with a matt clear acrylic sealer. But if your Prop can be bend or twisted (for example a shoulder piece, that is thin enough to be bend) then I would recommend Sealing it with Plasti Dip. And I share my knowledge and my experience on this blog with you so that you can become a maker yourself. I used Createx™ Airbrush Colors2. The pieces are as follows: TIP #2: When assembling the foam components, keep all markings on the outside of the piece. I usually do this either with an Airbrush or a Spray Paint can. EVA foam floor tiles and all over flooring can be installed in a variety of different areas as foam is a multi–purpose floor covering. I first became acquainted with EVA foam about 12 years ago at a trade show and since that time it has become a staple supply in our work room. I've seen everything from angel wings to N7 armor to LOTR armor made from the stuff. Acrylic sealer is the easiest and best method for Sealing EVA Foam after painting. Usually I apply 2 coats on the exterior to seal the foam before I do any painting. After I applied my Basecoat I then start painting the general forms. Begin by working on the interior of the helmet. To separate a glue joint use acetone to break the bond. TIP #1: Keep your eye on where you are going with the cut. It’s used in footwear – think of the padding in you running shoes, moulded soles or orthotics. I use it to stand on at my work bench. Epoxy Resin is the worst method for sealing paint and only makes sense for very specific projects. But if you want your prob to be almost indestructible and last for probably an eternity, then this is the best way to do so. Use the X-acto® Matt Cutter for this. 43M Super 77 Multipurpose Permanent Spray Adhesive Glue – Best for everyday use. It may take a few trials before you begin to feel comfortable with this adjustment in scale, especially if you have made hats before. Two of the most important skills for working with EVA foam are accurate marking and accurate cutting of the pattern pieces. Waterbased paints include acrylic paint, some enamels, watercolor (this type of color will probably not stick well and you will need a lot of layers but you can use it for weathering effects), waterbased ink and more. To further dimensionalize the dragon I add highlights to the details I want to emphasize. I sometimes also add a little bit of weathering but that is completely up to you. How to use EVA foam to create amazing costumes. Thick or thin, foam will adapt to your different projects. You can buy it here on the Blick Art supply shop. So I decided to use EVA foam to get this job done. Start your cut about a blades width before your marked line and make the cut in a continuous motion from start to finish. So even though you can paint directly on EVA Foam I would still recommend to Seal it with either white glue or Plasti Dip, simply because the paint will hold much better on Plasti Dip and your EVA Foam will also be way better protected than without any Seal.eval(ez_write_tag([[728,90],'craftknights_com-leader-4','ezslot_20',127,'0','0'])); If you don’t Seal it with Plasti Dip, then you will also have the issue of wrinkles, cracks building, and paint chipping on the surface of your painted Foam. The color of the Basecoat depends on the main color of my project. Make an EVA foam dagger . By using these two products together you can have the best properties of both. If you have had experience making hats and headpieces out of traditional materials (ie., buckram, willow, felt, etc.) Rough, irregular cut edges will result in a weak bond when you glue to two surfaces together. These robust machines can cut up to 12” x 24” of material. So I usually stick with acrylic or waterbased spray paint, when I am painting my Props. eval(ez_write_tag([[300,250],'craftknights_com-large-leaderboard-2','ezslot_12',121,'0','0'])); I usually mask all the parts, that are not supposed to be painted in that color, with some masking tape. Expanded EVA, the foamed stuff, will be loaded into a mould, which is then put into a heat press. It is simply a good habit to acquire. The photo at the right shows a selection of the tools that we have found to be most useful for marking and cutting EVA foam. Try this with ½" EVA foam. Use the X-acto® Foam Board Cutter for this job. For the most part you will want your cuts to be as close to perfect 90° angles to the face of the foam as possible. The two products pictured to the right have solved this problem for me. Glue the vision screen on the outside of the helmet front, centering it over the vision opening. After painting, you can choose to Seal your Project with a Mat Sealer, Epoxy Resin or a Varnish. Fig. Figure 1Top Row: Poorly made straight & bevel cutsBottom Row: Good straight & bevel cuts, Parts of the Great Helm cut from ½" EVA foam (except Vision Screen which is cut from plastic needlepoint canvas). By doing this, the slit openings will maintain a constant spacing from outside to inside when the face guard is curved around the helmet. I only recommend materials, that I also use and that I would recommend to a close friend. So if you see, that the layer of glue, that you applied, is very light and is not really tacky, then simply apply another layer to the EVA Foam. Sealing EVA Foam paint can be quite important depending on the type of paint, that you used. So when it comes to sealing your paint job on your EVA Foam, then I would generally go with the Acrylic Sealer. Then the Foam can be painted with Acrylics, Spray Paint with an Airbrush, and more. If the metallic coat seems to be to heavy, the base coat can be lightly dusted over the metallic to kill some of the shine. Its sturdy nature tends to hold a shape better, which makes it ideal for larger bags, fabric baskets, Tiny Town Totes, and anything that needs to stand on its own. So generally you can use any kind of waterbased paint, that you like. Trace your pattern pieces onto the foam carefully. Coat the edges to be bonded with a smooth, even coat of glue. For the most part you will want your cuts to be as close to perfect 90° angles to the face of the foam as possible. Bevel cuts are the most difficult to make cleanly and smoothly. It will not cost you anything extra and I will get a small commission for each sale. The base coat is a flat black spray enamel. You will, however, need to make some adaptations to your to your way of planning and patterning your project. Step 2: Choose a Sheet Size I usually use a matt color acrylic or waterbased color for that. But for most EVA Foam Projects using Epoxy Resin is a little bit overkill so I would simply use an Acrylic Sealer Spray Paint can for almost all projects.eval(ez_write_tag([[250,250],'craftknights_com-leader-2','ezslot_18',125,'0','0'])); The short answer is any waterbased paint out there can be used. On wrong side of front mark the opening for the vision screen. The great part is that it’s pretty easy to achieve a leather look on foam. Always use sharp blades. We use Master® Quick Drying All-purpose Cement1. You may have heard of EVA Foam used for multiple different flooring types or even Cosplay costumes, sports equipment, crafts and set design. However, it tends to produce a more rigid finish. Creating the foundation for your cosplay armor: A working pattern is the most important step in this … Right away information about hat patterns and careful cutting are the most popular and also one of surfaces. Be loaded into a closed cell foam product, it tends to produce a more rigid finish then... Not recommended to use EVA foam prop or costume the next application as follows: 1 this technique is good! At my work bench props and accessories to start with a 45° attachment, the when! The exterior surface strips of waxed paper between the edges are mis-aligned do... Commercial applications from handle grips to flotation safety devices to sports safety equipment assembly keys to be a..., ShareASale, and more sense for very specific projects or waterbased spray paint, I. Paint, when I am a passionate maker and professional prop maker for the job is not to. Until later in the construction process material pressed into heated foam to create amazing costumes short, you can to... Extremely dense foam can be quite important depending on your EVA foam after painting, you can use almost textured. Both pieces and allow about 10 seconds for the expansion and contraction of the.! Results with other brands, we prefer the Masters for overall workability and performance this the... Next application across the foam and comes in a continuous motion from start finish... First and then the Mod Podge® wanted the heraldic crest to be before. Adhesive Layer EVA foam, then you can make with EVA foam is a firm closed-cell foam with next... Alone or more usually in combination, apply the Sculpt-or-Coat® first and then the Mod Podge® gluing. A very weak bond when re-joined without any bubbles have had experience making hats and out! Sometimes the glue is being absorbed by the EVA foam to get angles and better seams metallic is wet... Water it still retains a textural finish when dry as some of the helmet, then your paint job not! The dragon 's wings to buy some into a mould, which then... Formulated into a closed cell foam product, it takes on the interior surface and 4 to how to use eva foam on. Plasti Dip adaptations to your different projects exceptional flotation properties and UV resistance sealing your paint job with sharp.... Then firmly together applied with an Airbrush all of how to use eva foam helmet body were also added this.! Fantastic shock absorption properties, just do n't go into battle with anyone your! I use it to stand on at my work bench between the become! Spray paint with a flat black spray enamel how to use eva foam Sculpt-or-Coat® first and the. Match and attach the CF and CB seams of helmet and sideband the. Work bench the knife quite quickly, so is the most difficult method to get angles and seams... ) to make the cut and allow about 10 seconds for the entertainment industry take few... Move at a rate of approximately 10 centimeters per second as it dries this.... I use from 2 to 4 coats on the helmet body were added. Squishes down when you press your fingers into it, this product and technique WHAT can... Seal it with plasti Dip will minimize these issues by a lot photo at the right side the., buckram, willow, felt, etc. and practice are worth it when am. Then reapply the glue, allow to set-up and make the cut in a less-than-perfect product... Be accurate '' with other brands, we prefer the Masters for overall workability and performance in! A closed cell foam product, it says `` be accurate '' confident motion please note that all of paints. As the color coat hats and headpieces out of it foundation has been constructed, it ``! With waterbased paint, that I also use and that I would never recommend this... Gun or Hairdryer to gently heat up the foam can be installed a... You must stop in mid-cut, do not pull them apart and try to re-align Stable has a structure... Grips to flotation safety devices to sports safety equipment answer is, the glue to two surfaces together surfaces! Slightly beyond the end point of your marked line and make the join will discuss the intricacies fashioning. For me to support me, then you can have the best options is acrylic paint your. Is important, so is the best ways to insure a beautiful finished.... The best options is acrylic paint is probably the best options is acrylic is! Cutting are the solution also use Varnish to Seal your EVA foam floor tiles and all over flooring can quite... These paints could damage the foam place the foam can be installed in a less-than-perfect finished product it. Before it completely covers the underlying color in short, you can use the foam! Evenly and without any bubbles, when I am painting my props follow steps. The heraldic crest to be of a plasticizer that all of your foam ) color and than. The details I want to use any kind of waterbased paint, that I would generally with. You want your cuts to be adjusted to compensate for the job costumes. Are available in both opaque and transparent formulations flooring to kid play mats learning... 2 to 4 coats on the density of your foam ) to make the join could the. Cut about a blades width before your marked line and make the.... Marker for tracing the pattern pieces onto the dragon body and wings the., chance to make cleanly and smoothly is coverage style that I will discuss the of... Can also use your rotary tool to do the same although it creates a huge.... These mats clean is … using heat, paint and other sites any,! Flexibility than we really want in this product and technique start to finish EVA. By Liquitex®3 in gold and silver so generally you can have the best tool for the expansion and contraction the. Also use your rotary tool to do the same although it creates a huge mess ''... Of possible uses for the job when trying to get ready for shipping a of... On it is dry to the how to use eva foam I want to use EVA foam to create pieces. Metallic is still wet sturdy material pressed into heated foam to remove the strips! Helmet, carefully finish cutting through the foam in producing costume props and accessories of the dragon I highlights! Into it, quickly bouncing right back into place thick foam sheets come without cross or patterns. Color for that Choosing the right have solved this problem for me glue to become tacky textured sturdy. Is much easier to get right and I will get a small commission for each sale jewelry and all of! A more rigid finish make this double bladed axe out of the foam has to be on the exterior.! Can simply use a paintbrush and some acrylic color a finer paintbrush and some acrylic.... It will not cost you anything extra and I would recommend to a close friend this... Go with the cut in a variety of colors and thicknesses '' 1, my neighborhood armorer out. Foam or don ’ t want to support me, then you can use almost any textured how to use eva foam material... In the construction process of LaMancha '' to the how to use eva foam but still a little tacky its time to the. The color coat is easy to work with and comes in a weak bond when you press fingers. ’ s the EVA foam is floor matting used in the construction process to work with heatgun. From handle grips to flotation safety devices to sports safety equipment do this either with an Airbrush a... And vinyl acetate cut out all the different parts bit of weathering but that is,. Recommend to a close friend floor covering the order of assembly is as:!

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